Acid Zinc plating plant
Acid zinc electroplating is one of the most essential methods that are used for electroplating. It’s a very cost – effective process and is mostly used to offer a protective coating to metallic substances like as fasteners, bolts, nuts, automotive parts and fasteners and various other hardware items.
Benefits of automatic acid zinc plating
- High productivity with consistency in quality
- High efficiency and faster deposition
- Passivation offers a greater corrosion resistance & It improves the overall appearance of the metal by offering them a wide range of colors
- Gives a clean look, brightness and a complete glowing shine
- Commonly distinguished as Rack or Barrel automatic plants
- Eliminates man-made errors & saves labour costs
- Low cost treatment
The process of zinc plating process is categorized into five steps which includes the cleaning of the substance, activation or pickling, electroplating, passivation and drying the completed product.Read more
Alkaline Zinc plating
This is famous with many of our clients as of its ability to plate with excellent distribution over complex geometry and to make cosmetically acceptable deposits. We provide alkaline zinc plating in both rack and barrel parts. With environment restrictions increasing, alkaline non – cyanide zinc will start to grow replacing the cyanide processes.
Benefits of Alkaline Zinc plating
- Excellent corrosion protection
- Alkaline zinc plating along with trivalent passivation & topcoat/sealant offers improved SST
- Unparalleled plating distribution from high to low areas
- Have less tensile stress
- Great ductility
- Automatic plant provided with PLC & SCADA
Gugan Engineering offers fully automatic plant of 3 tons to 20 tons of capacity per day and the type of plant is Race and Barrel. The configuration of plant is straight line, U type and S type. Alkaline Zine plating is completely automatic with auto dosing, automatic water addition, rectifier in constant current mode and quality management system. The basket-handling transporter can be incorporated for passivation process. Our automatic plant provides a state of the art cathodic movement in alkaline bath to avoid jig marks.Read more
Zinc nickel plating
Zinc Nickel plating is one of the most common forms of electroplating and vastly increasing its presence in automobile industry. Zinc nickel process provides superior corrosion protection to ferrous components and it can give colors such as blue, black, gold, olive drab finish by post treatment.
- Highest corrosion resistance
- This process can be done used to coat fasteners, automotive parts and other interior components
- Enhanced salt spray hours as per standard ASTM B117
Zinc electroplating process can be plated on any metal, but the most common ones are the iron and steel.
Gugan Engineering offers fully automatic plant capacity of 3 tons to 20 tons. Fully automatic with auto dosing, automatic water addition, etc. The plant is designed with highly innovative SCADA system.Read more
Phosphate coating are usually used to offer corrosion resistance, but, Phosphate coatings on their own will not offer this as the coating will be porous. So, oil or other sealers are used to get corrosion resistance. Manganese and Zinc coatings are used to help break into components subject to wear and help prevent galling.
- These coating serve as surface preparation for further painting and coating
- Provides excellent adhesion and electric isolation
- Interlocks the phosphate coating after drying
- Lessen under film corrosion
Gugan Engineering offers fully automatic plant capacity of 3 tons to 20 tons a day and the type of the plant is basket or Rack. The plant is completely automatic with auto closing, automatic water addition, etc.Read more
Electro coating, which is also called to as electro deposition, CED coating, CED painting or electro painting is an organic finishing process that applies a sheer thin – film uniformly and one coast finishes to metallic substrates. These resembles electroplating in that it makes use of an electrical current to deposit a coating a coasting onto substrates. However, electro coating deposits water born paint onto substrates rather than metal ions.
Benefits of CEO
- Highest level of rust resistance
- Enable coating of highly recessed areas
- Offer ability to coat complex shapes with unequalled preciseness
- Transfer efficiency of over 90%, reduced paint wastage
- CED paint never sag during curing and will never wash off in enclosed areas as to hot vapours.
Cathode Electro Deposition is most advanced and highly environmentally friendly water based coating to be done on metal components. A mix of dip and spray make sure the pain reach at all nooks of components having intrinsic shape too. Highly chemical resistant, durable and pleasant in appearance having a decent salt spray life and is preferred by all automobile users.
Gugan Engineering offers fully automatic plant capacity of 3 tons to 20 tons and it is a rack type plant. The plant is fully automatic, with duty standby, pump operation, automatic water addition, QMS, etc. the plant features an online drying system and an innovative SCADA system.Read more
Gugan engineering focuses on delivering automatic anodizing plant for automobile, aviation, cookware appliances and aluminium industries.
Gugan engineering offers automatic and semi-automatic plants based on customer specific requirement. Our engineers help our clients to remain cost – effective and achieve high consistency in quality.
Types of anodizing based on electrolyte as follows
- Sulphuric acid anodizing
- Chromic acid anodizing
- Boric sulphuric acid anodizing
- Tartaric sulphuric acid anodizing
- Phosphoric acid anodizing
Gugan engineering involves in delivering turnkey anodizing plants for miniature parts to aluminium profile of 21 feet & more. We have expertise in mass anodizing of aluminium profiles that fits your budget.Read more
Bright / Semi bright nickel-plating plant
Bright / Semi bright Nickel plating is one of the most common forms of electroplating and famous because its highly affordable, protective in nature and attractive appearance. The coating done through this process provides corrosion protection to ferrous components and it can give colors such as black, gold, olive drab finish by post treatment.
We have established state of art technology in automation of dosing system for Electro less Nickel process.
Semi bright nickel electroplating process can be plated on any metal, but the most common ones are the iron and steel.
Gugan Engineering offers fully automatic plant capacity of 3 tons to 10 tons. Fully automatic with auto dosing, automatic water addition, etc. The plant is designed with highly innovative scada system.Read more
Acid Copper Plating Plant
Gugan engineering offers acid Copper Plating Plant where you get high performance copper plated components with anti-tarnish coating. Copper is not suitable for direct plating on iron, usually a layer of nickel acts as base for copper plating.
Gugan engineering offers automatic and semi-automatic plants based on customer specific requirement.Read more
Chrome / Hard Chrome Plating Plant
Gugan engineering pays particular attention to plating on plastic market. We constantly implement innovative technology on delivering Chrome / Hard Chrome Plating Plant. Automobile industry increases the demand of chrome plated ABS components for functional and decorative benefits. Apart from that, we deliver chrome plating line for automotive components, heavy engineering parts like hydraulic piston rod, etc.
Gugan engineering accommodates team of professionals with vast knowledge in setting up automatic and manual chrome plating line as per customer requirement. Manually operated lines can be upgraded with cost effective automation system.Read more